Sheet Metal Machining: Precision, Flexibility and Expertise in the Integrated Approach

    June 5, 2025

Sheet metal working is a key pillar in modern manufacturing, a process that combines engineering, technology and precision to shape essential components in a wide variety of industries. It is an area where expertise plays a crucial role in ensuring high-quality results and effective solutions.

Decades of Experience at the Service of the Client

Operating in this field since 1979 Miba boasts , in addition to significant longevity in the industry where it is concentrated in the supply of precision light carpentry and in the implementation of electromechanical apparatus assembled. The accumulation of this vast experience over time has enabled the development of a established expertise and to constantly reach out and expand Highly advanced skills in managing complex production processes.

This great experience in the field translates into a deep understanding of the techniques and methodologies needed to address production challenges of varying nature and complexity, serving customers.

The Basic Technologies: Laser Cutting and Punching

The transformation of sheet metal blanks begins with precise cutting processes, which are essential for defining the geometry of semi-finished products. Among the most advanced and flexible technologies available, laser cutting is of primary importance. This technology makes it possible to obtain complex shapes with high precision and minimal thermal deformation, working on a wide range of metallic materials.

Parallel to laser cutting, or in combination with it (laser-punching technology), punching enables the rapid creation of holes, slots and other standard or specific shapes, especially when speed and efficiency on large volumes are priorities for certain geometries. The synergistic combination of laser cutting and punching offers an optimal balance between flexibility for complex contours and speed for repetitive machining, enabling the creation of high-quality semi-finished products ready for the next steps.

Flexibility for Discontinued Productions and Product Variants

One of the distinctive advantages offered by sheet metal processing using technologies such as laser cutting and bending CNC (Computerized Numerical Control) resides in the extraordinary production flexibility that these methodologies confer. Unlike die-based processes, which require significant investment in dedicated equipment and become cost-effective only for large production volumes, laser cutting and CNC bending operate directly on geometry defined by digital (CAD/CAM) files.

This "tool-less" approach, or at least with minimal and easily reconfigurable tooling (such as standard CNC press brake tooling), eliminates the constraint of the die. As a result, it becomes Highly efficient and sustainable realize even discontinuous productions, characterized by small lots.

 The speed of setup and the ability to change the cutting or bending program in minutes make these technologies ideal for meeting market needs that require agility and customization.

This ability proves particularly valuable in the realization of robust enclosures for equipment, where the need for insert product variants at small lots is a common feature. Think, for example, of enclosures for electronic devices, control panels, or protective covers that must accommodate different internal configurations, slightly varying dimensions, or specific interface requirements (positioning of connectors, indicators, openings). Without the constraint of fixed molds, it is possible to produce small batches of customized versions without having to deal with the prohibitive costs associated with creating new molds for every minor change. The versatility of laser cutting allows precise and complex apertures to be cut out exactly where they are needed for a specific variant, while CNC bending shapes the cut sheet metal into the desired shape with high repeatability even on small runs. This productive agility, enabled by the combined use of laser cutting and CNC bending, is critical for companies that operate in dynamic markets and need to respond quickly to customization requests or technological evolutions, while still maintaining the robustness and reliability required of metal enclosures.

From Sheet Metal to Finished Component: The Next Steps

Once the cut and punched semi-finished products are obtained, they go through a series of additional processes to acquire the final three-dimensional shape and functional characteristics. These include the CNC bending plays a central role. Using numerically controlled press brakes, sheet metal is bent to precise angles and radii defined by program, transforming the two-dimensional template into a three-dimensional structural component or enclosure. The precision of numerical control ensures repeatability and accuracy even on complex batches.

Other essential processing includes surface treatments to improve performance or aesthetics, including the polishing, which contributes to a high-quality surface finish, or other treatments aimed at ensuring superior performance and prolonged durability of manufactured products.

The stages of assembly of parts metal are often crucial to achieving complex and robust structures. Several welding techniques intervene here, chosen according to material, thickness and structural requirements. Welding MIG (Metal Inert Gas) e MAG (Metal Active Gas) are fast and efficient processes that are ideal for joining steels and other metals, providing strong joints for a wide range of applications. Welding TIG (Tungsten Inert Gas), on the other hand, offers exceptional control and produces high-quality, clean welds, particularly suitable for thin materials or where bead aesthetics are important. L'electropuncturing (or resistance spot welding) is a fast method of joining overlapping sheets by resistance to current flow, widely used for structural assembly of enclosures and components.

These different joining techniques make it possible to achieve complex assemblies, transforming individual carpentry components into functional assemblies or complete apparatuses. The integration of these processes is essential to offer a complete service, from sheet metal fabrication to final assembly.

An Integrated and Customer-Oriented Approach

The organization offers a integrated approach which includes the management of the entire production process, from the initial stage to final testing. This approach also extends to industrialization support activities, working closely with customers to transform ideas into coherent and rapidly applicable solutions, optimizing each stage of production.

The combination of experience and engineering, combined with a diverse and state-of-the-art machine park and to a network of structured collaborations, enables the management of components and products with extreme precision and to offer customized solutions to meet the different specific needs of each customer. The extensive manufacturing experience in different industries demonstrates the versatility and ability to apply this technical and manufacturing know-how to different application contexts, from electro-medical to automotive, electronics to food, laboratory instrumentation, and vending machines.

La sheet metal working, supported by advanced technologies and integrated into an expertly and precisely managed production flow, is a distinctive feature that enables us to provide customers not only with individual components, but complete electromechanical assemblies and equipment. This ability to go from carpentry to complete assembly for shipment, acting as a single contact person, simplifies the supply chain for customers and ensures a high-quality finished product, the result of a masterfully managed production process.

In Conclusion

Sheet metal working is a complex process that requires not only advanced machinery but, above all, deep experience and expertise in managing the entire production cycle. Miba, with its years of experience, his established expertise and its ability to manage complex production processes for different industries, positions itself as a reliable partner in the supply of precision carpentry and assembled electromechanical apparatus. The strategic use of flexible and precise technologies, combined with accurate subsequent machining and an integrated approach, enables the company to respond effectively to production requirements, even for small batches with high variations, guaranteeing quality, reliability and on-time delivery.

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